Mechanic holding a new metal replacement panel in front of a heavily rusted car wheel archBodywork
Restoring Wheel Arch Lips Eaten by Rust
1
A freshly painted wheel arch lip can look sound in autumn, then show rust again after winter. The failure often starts behind the finish: the folded edge
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Mechanic using a specialized measuring tool to check alignment on a unibody car frame in an auto body shopBodywork
Repairing Collision Damage on Unibody Cars
3
A car can leave a collision shop with smooth paint and even-looking panels, yet still pull to one side or have a door that closes differently than it did before.
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A mechanic wearing safety glasses and an apron uses a pneumatic tool with a shrinking disc on a metal car body panel in an auto repair shopBodywork
Shrinking Stretched Metal With a Shrinking Disc
1
A panel can look nearly straight and still contain stretched metal. That hidden stretch often leaves a low area, a loose reflection, or a wave that returns
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Mechanic wearing protective gloves fitting a new metal patch panel into the rusted floor pan of a classic car interiorBodywork
Cutting Out and Patching Rusted Floor Pans
2
A small hole in a floor pan can hide a much wider area of corrosion beneath the carpet or along a seam. The metal around the opening may look firm from
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Mechanic in a workshop inspecting a dented car door next to replacement panels and toolsBodywork
Choosing Between Repair and Panel Replacement
3
Choosing between repairing a damaged exterior panel and replacing it is rarely a simple matter of keeping the original part or installing a new one.
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A mechanic in gloves inspects a heavily bent metal bumper reinforcement bar on a gray car in an auto repair shopBodywork
Straightening a Bent Bumper Reinforcement Bar
1
A bumper may appear to fit after an impact while the gaps remain uneven, the cover stays loose, or the mounting points no longer line up.
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Mechanic in gloves inspecting a crushed sill jacking point on a unibody car with a flashlight and a gaugeBodywork
Repairing Sill Jacking Points on Unibody Cars
1
Raise a unibody car on a damaged sill, and the jack may push the jacking point farther inward even when the outside still looks acceptable.
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Mechanic wearing safety glasses inspects severe rust damage on the inner fender of a classic car using a flashlightBodywork
Inner Fender Rust Repair on Older Cars
1
A small rusty edge at the inner fender can conceal perforation, double metal, and damaged reinforcements behind the wheel liner. The visible brown line
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Close-up of severe bubbling rust and corrosion on a dark blue car door beneath a removed trim piece in a garageBodywork
Fixing Bubbling Rust Under Trim Pieces
2
A small paint bubble beside a trim piece can look like a simple touch-up job. Lift the molding, though, and you may find wet dirt and corrosion extending
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A professional welder in a protective mask performs MIG welding on a thin auto body sheet metal part inside an auto repair shopBodywork
MIG Welding Thin Auto Body Sheet Metal
2
Thin automotive sheet metal can burn through before a beginner sees the puddle collapse, especially where rust has already reduced the edge to less than
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